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Docs Build & Assembly Resistors, Capacitors and Passives

Resistors, Capacitors and Passives

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Every passive component in the BOM explained: values, roles, and what happens if you substitute.

Resistors, Capacitors and Passives

The BOM has a handful of passives. Each has a specific job; substitution is fine within reason, but know what the value does.

Resistors

RefValueRole
R1, R2330 ΩLED current limiters
R3100 ΩAudio output series
R3a, R3b100 kΩBattery voltage divider (halves VBAT for the ADC)
  • The divider ratio is what matters: 100k/100k halves the voltage. Using 10k/10k keeps the ratio but raises the current drain from 21 µA to 210 µA - still fine, but 100k is the design value.
  • LED resistors: 330 Ω gives ~6-8 mA. 220-470 Ω all work; the LED just gets brighter or dimmer.

Capacitors

RefValueRole
C1100 µF electrolyticBulk decoupling on 3.3 V rail
C2100 nF ceramic (x2)Local decoupling near the ESP32 and radio
C310 µF electrolyticAC-coupling on the audio path
  • The 100 µF bulk cap smooths the PA’s current bursts. A smaller value (47 µF) still works in practice.
  • The 100 nF ceramics are standard bypass; value is not critical (10-100 nF all fine).
  • The 10 µF audio cap sets the low-frequency cutoff with the 100 Ω (about 160 Hz) - fine for Morse tones (440-2200 Hz).

Cold weather substitution

Below -10 C, electrolytic capacitors stiffen and lose capacitance. Replace C1 with a 47 µF X7R ceramic for alpine use. This is documented in the BOM notes.

Sizing

The BOM specifies 0805 SMD or through-hole; either works. Through-hole is easier to solder by hand. Tolerance: 5% resistors, 10-20% capacitors - all fine here.

Testing passives

  • Resistors: measure with the multimeter; cold solder joints on the divider are a top cause of wrong battery readings.
  • Capacitors: a shorted cap reads near 0 Ω; a dead-open cap reads open. Replace any suspect cap before debugging further.